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How To Safely Depressurise Non-refillable Gas Canisters

Our non-refillable gas canisters play a crucial role in various industries and applications.


Widely used for calibration purposes, function testing of gas detection equipment, and other specialised uses, these canisters offer portability and convenience, making them suitable for both laboratory and field-based operations. However, it is important to handle non-refillable gas canisters with care and ensure their safe depressurisation. Improper handling can lead to serious injuries, environmental hazards and compliance issues.

By following the guidelines outlined below, you can safely depressurise your non-refillable gas canisters, contributing to a safer working environment and ensuring safe disposal.

Let's dive into the details of this important process.

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The Importance of Safe Depressurisation

In the European Union, non pressurised canisters can be recycled through the normal waste stream as non-hazardous products meaning that the extra costs associated with both hazardous waste disposal and dangerous goods transportation are significantly reduced. The first key step in the disposal process is to ensure that all non-refillable canisters are completely depleted of their contents. Even if a canister seems empty, residual gas can build up pressure, meaning that by puncturing or crushing the canister during disposal you can cause it to explode, posing a serious risk of injury and damage to property. Not only does proper depressurisation mitigate this risk, it also ensures the safe release of any gas content that could be potentially harmful.

Essential Tools for Depressurisation

Before you start to depressurise gas canisters, it is vital to ensure that you have the proper equipment to do so safely. This means ensuring that you have suitable protective glasses, clothing and a designated container for your empty canisters.

As well as the appropriate PPE, you will of course need an industry approved depressurisation tool. At Air Products, we offer two distinct canister recycler tools. The first, is our Low Torque Portable Recycler, designed to work with Air Products valves marked ISO 11118, it features a simple to use, portable construction meaning that it can be easily deployed in a range of settings. For other valve types and aerosol canisters the The Fixed Position Recycler should be used. The fixed position recycler tool makes a hole in the side of an empty canister so it cannot be reused and is designed to make Air Products 34L and 58L canisters and aerosols safe prior to recycling.

IMPORTANT: Never depressurise your canisters near any open flames and ensure that the depressurisation process is conducted in a well-ventilated area or outdoors to prevent the build-up of potentially harmful gases.


Video: Low Torque Portable Recycler

Step-by-step Guide to Depressurising Non-refillable Gas Canisters

Step 1: Identifying the Canister Type

The first step in depressurising non-refillable gas canisters is to identify the type of canister you are working with. Different types of canisters may have specific requirements for depressurisation and disposal.

By properly identifying the type of canister, you can ensure that the depressurisation process is carried out with the correct tool and in accordance with the specific requirements and waste packaging rules.


Step 2: Setting Up the Canister Recycler Tool

Once you have identified the type of canister, the next step is to set up the canister recycler tool for safe depressurisation.

Properly setting up the canister recycler tool ensures its safe and effective use during the depressurisation process.


Step 3: Connecting the Canister to the Recycler Tool

After setting up the canister recycler tool, the next step is to connect it to the canister.

By connecting the canister to the recycler tool correctly, you can ensure the safe and effective depressurisation of the canister.


Step 4: Depressurising the Canister

To depressurise the canister safely, ensure it is securely attached to the recycler tool and start activating the tool to release any remaining gas slowly.

Monitor the process closely to prevent accidents. Once depressurised, disconnect the canister carefully and store it in a suitable container.


Step 5: Ensuring Complete Depressurisation

Ensuring complete depressurisation is crucial to avoid any residual pressure risks. Check for any hissing sounds or signs of gas escaping. Utilise appropriate tools to release any remaining pressure safely. Ventilate the area adequately to disperse any lingering gas. Finally, verify that the canister feels light and displays no pressure indications. Always handle depressurised canisters with care to prevent accidents.


Canister Disposal

Now that your canisters are correctly depressurised, they are ready for disposal or recycling. Remember to always consult relevant regulatory guidelines and consider engaging with waste management professionals for proper canister disposal. You can learn more about safe canister disposal by clicking the button below.

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